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Replacement of the ABB MOD300 with an Emerson Delta V System

ImageDSI was chosen to facilitate the replacement of the ABB MOD300 with an Emerson Delta V System for a major pharmaceutical company in Central New York:

An ABB MOD300 DCS was required to be upgraded to an Emerson Delta V. DSI provided both hardware and software design expertise to accomplish this upgrade.

 

Delta V Project Experience

 

DSI's current market penetration is based on the Emerson Delta V DCS. Our experience with the system is used to support a Anti-Cancer development system. We have become quite immersed in this technology at both the continuous and batch levels. The system high-lights consist of the following: 

  • Use of standard template library
  • Use of composite and SFC control modules
  • Custom Batch Record System
  • DSI will also provide commissioning and IQOQ services to support any system.
  • DSI followed the industry standard S88 guidelines to meet our customers requirements.
  • MOD300 to Delta V Conversion
  • PI Historian
  • DeltaV Batch
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    Deadline Solution's Team Automation role in Delivery this project:

     

    • Supervise the redesign on all IO Cabinets to support the move away from ABB TRIO blocks to Emerson Delta V Rack IO.
    • Provide analysis for both general purpose and intrinsically safe instrumentation requirements as they relate to the new Delta V Rack IO.
    • Supervise the Installation of all new Cabinets.
    • Work with process group to develop key and critical User Requirement Specifications for both process and building utilities systems.
    • Work with the Emerson Life Sciences group in developing graphics and unit process interaction.
    • Provide support for BMS during the CFAT portion of the project for all software control modules and graphics.
    • Tune Delta V Control Modules.
    • Provide programming and design services to facilitate the integration of equipment during SAT.
    • Execute Installation and Operational Commissioning documents.
    • Execute Installation and Operational Qualification protocols.
    • Design and Develop Graphics and control modules to support process changes during software life cycle testing/implementation.
    • Provide IT Technical support to the Delta V control network within the BMS Automation LAN system.
    • Integrate third party systems into the Delta V control System via MODBUS for GE9070 PLCs and the DF/1 protocol for interfacing an AB SLC 5/05 processor.
    • Provided Continuous, Batch, and Graphics systems design and program implementation for all process change requests submitted by plant personnel.